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澳特尔森过滤设备(上海)有限公司

地址:上海市松江区九泾路655号2号楼410室

电话:+86-021-67820268

传真:+86-021-67820268

邮箱:sales@aatson.com

网址:www.aatson.com


Aatson Filtration Equipment (Shanghai) Co., Ltd.

Add: 410, Building No. 2, 655 Jiujing Road, Songjiang District, Shanghai

Tel: +86-021-67820268

Fax: +86-021-67820268

E-mail: sales@aatson.com

Web: www.aatson.com

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板式过滤机

板式密闭过滤机

Plate hermetic filter

基本说明

板式密闭过滤机(又称叶片式过滤机,是一种高效、节能、密闭操作的精密澄清过滤设备;该产品设计结构独特,体积小,过滤效率高,滤液透明度高、细度好,无物料损耗,不消耗滤纸、滤布或者滤芯等,因此过滤成本很低,设备操作、维护、清理方便。

    过滤板采用了特种多层不锈钢丝网,寿命长、产量大、精度高;独创的压油机构,渣中含油低、易操作、便于排渣,适用于油脂、化工、医药等行业生产中脱色油过滤、澄清过滤、结晶体等的过滤分离工艺。

Basic specification:

Plate hermetic filter, also known as vane filter, is a kind of high-efficiency, energy-saving, sealed operation of precise clarification filter equipment. It is designed of unique, compact, and with high filtration efficiency, high transparency, fineness of filtrate, no material loss, no consumption of filter paper, filter cloth or filter elements. So the filtration cost is very low and convenient to operate, maintain and clean.

The filter blade adopts special multi-layer stainless steel wire mesh with long service life, high output and high precision. The original pressure mechanism ensures low oil content, easy to operate and discharge slag. It is suitable for filtration separation process of grease decolorization, clarification and crystallization in oil, chemical and pharmaceutical industries.

结构及工作原理



板式密闭过滤机是一款自动化压力式过滤装置,主要由壳体、过滤板、起盖结构、自动排渣装置等组成,其中过滤板是由多层不锈钢滤材组成,安装在中心集液管上,拆装清理十分方便

助滤剂在混合缸中与物料混合后,通过输送泵打循环使得滤网片上形成稳定的滤饼层,即进行助滤剂预涂。预涂好后开始过滤,细小的助滤剂颗粒可提供无数的细微通道,困住悬浮的杂物,只容许清澈的液体通过,并在过滤过程中通过不断添加硅藻土等助滤剂以形成新的过滤层,使得滤饼不会有所堵塞,这样物料就通过滤饼层进行实质性的过滤,去其杂质,流入滤叶内腔,再经出液管,流出清液。如果过滤时需要脱色,还需加入一定比例的活性碳。若用于机榨毛油等比较脏的液体固液分离作业,则无需添加助滤剂。

Structure and working principle:

Plate hermetic filter is an automatic pressure filter device, which is mainly consist of shell, filter plate, capping structure, automatic slag discharge device, etc. The filter plate is composed of multi-layer stainless steel filter material, which is installed on the central collecting tube. It is very convenient to disassemble, assemble and clean.

After the filter aid is mixed with the material in the mixing cylinder, a stable cake layer is formed on the filter mesh through the circulation of the conveying pump, that is, the filter aid is pre-coated. After pre-coating, filtration begins. The fine filter aid particles can provide numerous fine channels to trap the suspended impurities and only allow clear liquid to pass through. During the filtration process, the filter cake will not be blocked by adding filter aids such as diatomite, so that the material will be filtered substantially through the cake layer to remove impurities and flow into the filter leaf, cavity, the outlet tube and the clear liquid flows out. If decolorization is needed during filtration, a certain proportion of activated carbon should be added. If it is used for separating dirty liquids, such as crude oil, there is no need to add filter aids.

主要特点

机壳密闭、垂直滤叶、结构紧凑、运动部件少、易维修保养;
根据过滤精度要求选择不同精度的过滤组件,可作为粗滤或者精滤。

滤液回收完全,没有残液;

过滤不用滤纸、滤布或纸芯,而是采用不锈钢过滤组件,经久耐用,而只消耗少量的助滤剂,因此过滤成本很低;

自动排渣,按排渣按钮,排渣口即能自动打开,滤渣便能十分方便自动清除,从而劳动强度大幅度降低;

根据客户要求可以增加硅藻土混合罐,增加隔膜式自动计量添加泵,整个过滤过程实现全自动化;

过滤温度不受限制,操作人员少,方法简单;

设备造形新颖、结构紧凑、占地面积小、操作简单可靠、维护和保养十分方便,且运行平稳,振动性小,生产效率高、消耗低;

过滤后的液体透明和细度好,无物料损耗、清理方便,运行费用低廉

Main features:

 Sealed case, vertical filter blade, compact structure, few moving parts and easy to maintain.

 According to the requirements of filtering accuracy, different precision filter components can be selected as coarse or fine filters.

 The filtrate is completely recovered without residue.

 Rather than adopting filter paper, cloth or paper core, but stainless steel filter components, which are durable and consuming only a small amount of filter aids, thus, the low filtration cost is guaranteed.

 Discharge slag automatically. Press the slag discharge button, the slag discharge outlet can be opened automatically, and the filter slag can be removed automatically and conveniently, thus reducing the labor intensity greatly.

 Diatomite mixing tank and diaphragm automatic metering and adding pump can be added according to customer's requirements. The whole filtration process can be fully automated.

 The filtering temperature is not limited with fewer operators and simple method.

 The equipment is of novel appearance, compact structure, small volume, simple and reliable operation, convenient maintenance and service, stable operation, low vibration, high production efficiency and low consumption.

 The filtered liquid is of good transparency and fineness, and no material loss, easy to clean and low operating cost.

产品分类

Product classification:

                                         板式密闭过滤机         Plate hermetic filter               CCP

系统原理图

System schematic diagram




行业应用

石油化工:MMATDI、聚氨酯、PVC等合成树脂、己内酰胺、DOP等可塑剂、对苯二甲酸、己二酸、石油树脂、环氧树脂、各种有机溶剂等;

有机化学:有机颜料、染料、乙二醇、丙二醇、聚丙二醇、表面活性剂、各种催化剂、活性炭脱色过滤等;

无机化学工业:无机颜料、废酸、硫酸纳、磷酸钠及其他溶液,钛白粉、钴、钛、锌等的精炼、硝酸纤维素、农药、杀虫剂等;

油脂工业:各种动植物油的白土过滤、卵磷脂用大豆粗油过滤、硬化油及脂肪酸的催化剂过滤、脱腊、废白土处理、食用油的精制过滤等;

食品工业:砂糖、饴糖、麦芽糖、葡萄糖、茶、果汁、清凉饮料水、酒、啤酒、麦汁、乳制品、醋、酱油、藻酸钠等;

纤维工业:人造丝、醋酸纤维溶液、化纤中间体、抽丝废液等;

涂料:天然漆、丙烯树脂清漆、涂料、松香天然树脂等;

医药工业:发酵液、培养液、酶、氨基酸结晶浆液的过滤、清洗和干燥等、甘油的活性炭过滤等;

矿物油:矿物油的白土过滤、切削油、研磨油、轧辊油、废油等。

Industry applications:

Petrochemical industry: MMA, TDI, polyurethane, PVC and other synthetic materials, caprolactam, DOP and other plasticizers, terephthalic acid, adipic acid, petroleum resin, epoxy resin, various organic solvents, etc.

Organic chemistry: organic pigments, dyes, ethylene glycol, propylene glycol, polypropylene glycol, surfactants, catalysts, activated carbon decolorization and filtration, etc.

Inorganic chemical industry: inorganic pigments, waste acid, sodium sulfate, sodium phosphate and other solutions, refining of titanium dioxide, cobalt, titanium, zinc, cellulose nitrate, pesticides, insecticides, etc.

Oil and fat industry: clay filtration of various animal and vegetable oils, soybean crude oil filtration of lecithin, catalytic filtration of hardened oil and fatty acid, dewaxing, waste clay treatment, refined filtration of edible oil, etc.

Food industry: sugar, bait sugar, maltose, glucose, tea, fruit juice, cool beverage water, wine, beer, wort, dairy products, vinegar, soy sauce, sodium alginate, etc.

Fiber industry: rayon, acetic acid fiber solution, chemical fiber intermediates, silk drawing waste liquid, etc.

Coatings: natural paint, acrylic resin varnish, paint, rosin natural resin, etc.

Pharmaceutical industry: filtration, cleaning and drying of fermentation broth, culture broth, enzymes, amino acid crystalline slurry, activated carbon filtration of glycerol, etc.

Mineral oil: clay filtration of mineral oil, cutting oil, abrasive oil, roll oil, waste oil, etc.

参数表

Parameter table:


Model

滤饼体积
Cake volume
(L)

处理能力
processing capacity(T/H)

过滤面积
Filter area
(㎡)

筒体直径
Barrel diameter
(mm)

设备高度
Equipment height
(mm)

进出口尺寸
Import and export size

溢流口尺寸
Spillway size

排渣口尺寸
Size of sewage outlet

占地面积
Area covered
(mm)

油脂
Grease

树脂
resin

饮料
Drinks

CCP2

30

0.4-0.6

1.0-1.5

1.0-3.0

2.00

400

1550

DN25

DN25

DN100

620*600

CCP4

60

0.5-1.2

2.0-3.0

2.0-5.0

4.00

500

1800

DN40

DN25

DN100

770*740

CCP7

105

1.0-1.8

3.0-6.0

4.0-7.0

7.00

600

2200

DN40

DN25

DN250

1310*1000

CCP10

150

1.6-3.0

5.0-8.0

6.0-9.0

10.00

800

2400

DN50

DN25

DN300

1510*1060

CCP12

240

2.0-4.0

6.0-9.0

8.0-11.0

12.00

900

2500

DN50

DN40

DN400

1610*1250

CCP15

300

3.0-5.0

7.0-12.0

10.0-13.0

15.00

1000

2650

DN50

DN40

DN500

1710*1350

CCP20

400

4.0-6.0

9.0-15.0

12.0-17.0

20.00

1000

2950

DN50

DN40

DN500

1710*1350

CCP25

500

5.0-7.0

12.0-19.0

16.0-21.0

25.00

1100

3020

DN50

DN40

DN500

1810*1430

CCP30

600

6.0-8.0

14.0-23.0

19.0-25.0

30.00

1200

3150

DN50

DN40

DN500

2030*1550

CCP36

720

7.0-9.0

16.0-27.0

23.0-30.0

36.00

1200

3250

DN65

DN50

DN500

2030*1550

CCP40

800

8.0-11.0

21.0-34.0

30.0-38.0

40.00

1300

3350

DN65

DN50

DN600

2130*1560

CCP45

900

9.0-13.0

24.0-39.0

36.0-44.0

45.00

1300

3550

DN65

DN50

DN600

2130*1560

CCP52

1040

10.0-15.0

27.0-45.0

42.0-51.0

52.00

1400

3670

DN80

DN50

DN600

2230*1650

CCP60

1200

11.0-17.0

30.0-52.0

48.0-60.0

60.00

1500

3810

DN80

DN50

DN600

2310*1750

CCP70

1400

12.0-19.0

36.0-60.0

56.0-68.0

70.00

1600

4500

DN80

DN50

DN700

3050*1950

CCP80

1600

13.0-21.0

40.0-68.0

64.0-78.0

80.00

1750

4500

DN80

DN50

DN700

3210*2100

CCP90

1800

14.0-23.0

43.0-72.0

68.0-82.0

90.00

1850

4650

DN80

DN50

DN700

3300*2200

1、过滤精度:1μm-200μm
Filtration accuracy: 1-200 um

2、使用温度:150°以下
Use temperature: below 150 degrees

3、滤网类型:不锈钢烧结网板
Type of filter screen: stainless steel sintered screen plate

4、标准工作压力:0.1-0.4MPa
Standard working pressure: 0.1-0.4 Mpa

5、处理能力:处理量与物料的粘度、温度、过滤孔径有关,以上供参考
Processing capacity: Processing capacity is related to material viscosity, temperature and filtration pore size. The above is for reference.

如需其它规格,可联系我司技术人员咨询!
If you need other specifications, you can contact our technical staff for consultation!

选型说明

Selection explanation:

                CCP2            -                   F50                   -                 304                 -                  PN10                  -                          PS

型号
Model

接口尺寸
Interface size

壳体材质
Shell material

压力等级
Pressure grade

表面处理
surface treatment

CCP2
(型号)
(model)

F:法兰连接
Flange connection
N:螺纹连接
Threaded connection
K:卡箍连接
Clamp connection

304
316L
2205
CS

PN6
PN10
PN16
更高压力
Higher pressure

PS:喷砂
Sandblasting
PG:抛光
polishing
PQ:喷漆
Spray paint
PF:防腐涂层
Anticorrosive painting

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